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CogniSim

Background:

CogniSim is the trademarked name for Zetacon's unique proprietary control architecture. This is filed for patent under the heading: "The Predictive Control Method" which is also known as Generic Cognitive Predictive Control Architecture (GCPCA).

The basic CogniSim architecture is shown here:

The basic motor model for an induction machine is shown here.

The basic motor model for a PM synchronous machine is shown here.

The most popular three phase voltage source inverter and associated relationship is shown here.

CogniSim configured for use with an induction motor and a three-phase voltage source inverter is shown  here.

CogniSim configured for use with a PM synchronous motor and a three-phase voltage source inverter is shown  here.

As you can see, the differences are minor. This is the object-oriented nature of CogniSim and is the key to maximized reuse, flexibility and versatility between motor classes.

All power circuits consist of switch states that can be defined. CogniSim utilizes state transition constraints to establish the allowable choices of switch vectors available during every h-step. (An h-step is a CogniSim time slice; see patent for detailed definition).

This diagram shows state transition constraints for the three phase voltage source inverter.

These switch states can be translated to the voltage vector representation.

Each and every h-step, CogniSim applies key measured data from the A/D currents and DC bus voltage to the embedded model. Each and every h-step CogniSim simulates and synchronizes the embedded model to the real world.

If (and only if) a variable to be controlled (example torque and flux) is presently contemplated and it is determined to potentially warrant the change of the switch state, then (and only then) does CogniSim proceed to execute a next state contemplation.

A next state contemplation consists of the building and seeding of several (4 in this case) virtual simulations. A single synthetic time step is simulated for each case, and a patent pending set of techniques are utilized to determine the "best" next state.

Because CogniSim only switches when necessary, one can view CogniSim as searching for opportunities not to switch. This aspect of CogniSim results in a lower average switching frequency compared to traditional PWM (Pulse Width Modulated) control systems.

Typically the switching frequency is at least 30% less by comparison in periodic applications, resulting in meaningful reduction in heat sink and/or EMI suppression components.

In non-periodic applications, where the signal varies randomly, such as audio, active vehicle suspension, and motor drives with impulsive or complex load cycles, the savings can be significantly higher.

The conceptual simplicity of CogniSim in principle is clear.

Some of the other technical advantages are summarized below (click image to enlarge view)

CogniSim Exclusive Opportunities

CogniSim offers, in some cases the capability of continuing to operate if and when a power switch fails. For example, if a single switch fails to operate, most traditional control systems will become instantly unable to function. This is because they have been designed explicitly to operate with one modulator, and the entire control system is tuned around the correctly operating expected modulator. It is no wonder a single point failure can bring the entire controller down.

In advanced CogniSim applications, the knowledge that a switch has failed can be determined, and when it has determined this information, the CogniSim State transition constraints can be reloaded with the correct remaining achievable states. Instantaneously, CogniSim can continue operation (albeit at a reduced power quality level) but with the Cognitive engine only simulating the available states that are achievable.

The best switching sequence possible that delivers closest to the performance objectives will  be chosen.